The manufacturing of Brake Pads involves forming the friction material into a solid and durable unit that adheres securely to a backing plate. Two primary methods are used: Hot Press and Cold Press, each with its advantages and disadvantages:

1. Press Forming (Hot Press Method)

A mixture of friction materials is compressed at 1000 bar in a mold onto the metal backing plate. The molded pads are heated in a specialized oven at 150°C. This curing process binds the materials together into a single, solid unit. The high pressure and heat reduce the amount of resin required in the mixture, resulting in a denser and more robust brake pad. The final product exhibits greater thermal stability and resistance to glazing, creating better quality. The higher pressure and curing time make the hot press method more labor- and energy-intensive.

2. Press Curing (Cold Press Method)

A mixture is pressed at a 400 bar in a mold onto the backing plate. Molds including pads are heated up to 150 C. Although this is a quick production process, more resin is needed. This results in a lower quality pad and a higher risk of glazing. That’s why ABS Brake Pads are made according to the hot press method, called Press Forming. Where applicable, they comply with European ECE-R90 regulations for friction materials.